What Goes into Making Plyneer Club?
1. Premium Timber Core
Plyneer Club is crafted using high-density hardwood timber, such as Neem or Gurjan, known for their:
- High strength-to-weight ratio
- Resistance to rot and decay
- Excellent nail/screw-holding capacity
The timber logs are seasoned and kiln-dried to reduce internal moisture, which improves dimensional stability and bonding strength.
2. Calibrated Core with Zero Core Gaps
Unlike regular plywood, Plyneer Club uses calibrated core veneers which are pressed to uniform thickness using modern hydraulic presses.
- Core composed of multiple uniform layers bonded with precision
- Zero core gaps and overlaps ensure higher mechanical strength
- Results in superior flatness — perfect for machine cutting, lamination, and CNC designs
3. Fire Retardant Treatment (FireShield+ Technology)
Each Plyneer Club sheet is chemically treated with fire-retardant salts and additives that comply with ISI:5509 standards.
- Delays ignition, reduces flame spread
- Emits low smoke and toxic fumes
- Surface chars rather than flames during fire
- Used in schools, hospitals, kitchens, and commercial buildings
- These additives are vacuum-pressed into the core to ensure deep penetration, not just surface-level coating.
4. 100% Boiling Waterproof Glue (AquaProof+ Bonding)
Plyneer Club uses phenol-formaldehyde resin (PF) — the highest grade BWP adhesive conforming to ISI:710.
- Tested in boiling water for over 72 hours
- Weather- and climate-resistant (ideal for kitchens, bathrooms, coastal homes)
- Certified for bonding strength under extreme humidity and pressure
5. Termite & Borer Resistance (TermiBlock+ Treatment)
The core veneers are treated with boric acid and borax-based solutions, making it highly resistant to:
- Termites
- Borers
- Fungal decay and mildew
- Each sheet is fully impregnated and seasoned post-treatment to ensure no re-infestation.
6. Formaldehyde Emission Control (E0/E1 Standards)
Plyneer Club is engineered to emit minimal VOCs — critical for indoor air safety.
- Follows European E0/E1 emission norms
- Safe for use in children's rooms, hospitals, and allergy-sensitive environments
7. Multiple Quality Control Tests
Every batch of Plyneer Club goes through over 100+ tests, including:
- Water boiling test
- Nail holding and screw withdrawal test
- Modulus of rupture & elasticity test
- Flame test
- Delamination and edge adhesion test
- Each board carries a QR code or batch ID to verify manufacturing date, location, and quality certification — giving you transparency and peace of mind.
8. Certifications & Standards
- ISI:710 (Boiling Waterproof Grade)
- ISI:5509 (Fire-Retardant Grade)
- E0/E1 (Formaldehyde Emission Safety)
- Lifetime Warranty backed by internal lab tests and external validations
